Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing Principles

Bibliographic Details
Main Author: Amorim, Sofia
Publication Date: 2023
Other Authors: Nunes, Leonel, Pimentel, Carina, Godina, Radu, Matias, João C. O.
Language: eng
Source: Repositórios Científicos de Acesso Aberto de Portugal (RCAAP)
Download full: http://hdl.handle.net/10362/152544
Summary: Publisher Copyright: © 2023, The Author(s), under exclusive license to Springer Nature Switzerland AG.
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spelling Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing PrinciplesKaizenLayoutLevellingTotal flow managementWasteAutomotive EngineeringAerospace EngineeringMechanical EngineeringFluid Flow and Transfer ProcessesPublisher Copyright: © 2023, The Author(s), under exclusive license to Springer Nature Switzerland AG.The current market conditions and purchasing power put pressure on selling prices. To maintain corporate profits, it is important to increase manufacturing efficiency and lower costs. The industrial unit in which this project was developed aims to increase the annual production of cork stoppers and by doing so, maintain the high standards of the quality and accuracy in their processes. To respond to this growth, Lean Manufacturing was implemented, and it was decided to build a new production area. The goal is to create a new production area for cork stoppers capable of producing around half a million cork stoppers per day. The use of Total Flow Management (TFM) tools allowed for the design of the layout and to level production. With the construction of a continuous flow between processes, the storage areas were gradually reduced, and the volume of WIP stock decreased by 63%. The results have also shown a decrease in the complaint rate of 3.5%, which was reduced under the established threshold of 5%, fulfilling the objectives proposed by the company for the project.SpringerUNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e IndustrialDEMI - Departamento de Engenharia Mecânica e IndustrialRUNAmorim, SofiaNunes, LeonelPimentel, CarinaGodina, RaduMatias, João C. O.2023-05-09T22:04:53Z2023-02-042023-02-04T00:00:00Zconference objectinfo:eu-repo/semantics/publishedVersion9application/pdfhttp://hdl.handle.net/10362/152544eng978-3-031-17628-92195-4356PURE: 54539685https://doi.org/10.1007/978-3-031-17629-6_49info:eu-repo/semantics/openAccessreponame:Repositórios Científicos de Acesso Aberto de Portugal (RCAAP)instname:FCCN, serviços digitais da FCT – Fundação para a Ciência e a Tecnologiainstacron:RCAAP2024-05-22T18:11:16Zoai:run.unl.pt:10362/152544Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireinfo@rcaap.ptopendoar:https://opendoar.ac.uk/repository/71602025-05-28T17:41:30.970280Repositórios Científicos de Acesso Aberto de Portugal (RCAAP) - FCCN, serviços digitais da FCT – Fundação para a Ciência e a Tecnologiafalse
dc.title.none.fl_str_mv Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing Principles
title Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing Principles
spellingShingle Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing Principles
Amorim, Sofia
Kaizen
Layout
Levelling
Total flow management
Waste
Automotive Engineering
Aerospace Engineering
Mechanical Engineering
Fluid Flow and Transfer Processes
title_short Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing Principles
title_full Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing Principles
title_fullStr Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing Principles
title_full_unstemmed Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing Principles
title_sort Design and Implementation of a New Layout in a New Production Area of a Cork Stopper Factory Following Lean Manufacturing Principles
author Amorim, Sofia
author_facet Amorim, Sofia
Nunes, Leonel
Pimentel, Carina
Godina, Radu
Matias, João C. O.
author_role author
author2 Nunes, Leonel
Pimentel, Carina
Godina, Radu
Matias, João C. O.
author2_role author
author
author
author
dc.contributor.none.fl_str_mv UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e Industrial
DEMI - Departamento de Engenharia Mecânica e Industrial
RUN
dc.contributor.author.fl_str_mv Amorim, Sofia
Nunes, Leonel
Pimentel, Carina
Godina, Radu
Matias, João C. O.
dc.subject.por.fl_str_mv Kaizen
Layout
Levelling
Total flow management
Waste
Automotive Engineering
Aerospace Engineering
Mechanical Engineering
Fluid Flow and Transfer Processes
topic Kaizen
Layout
Levelling
Total flow management
Waste
Automotive Engineering
Aerospace Engineering
Mechanical Engineering
Fluid Flow and Transfer Processes
description Publisher Copyright: © 2023, The Author(s), under exclusive license to Springer Nature Switzerland AG.
publishDate 2023
dc.date.none.fl_str_mv 2023-05-09T22:04:53Z
2023-02-04
2023-02-04T00:00:00Z
dc.type.driver.fl_str_mv conference object
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://hdl.handle.net/10362/152544
url http://hdl.handle.net/10362/152544
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 978-3-031-17628-9
2195-4356
PURE: 54539685
https://doi.org/10.1007/978-3-031-17629-6_49
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv 9
application/pdf
dc.publisher.none.fl_str_mv Springer
publisher.none.fl_str_mv Springer
dc.source.none.fl_str_mv reponame:Repositórios Científicos de Acesso Aberto de Portugal (RCAAP)
instname:FCCN, serviços digitais da FCT – Fundação para a Ciência e a Tecnologia
instacron:RCAAP
instname_str FCCN, serviços digitais da FCT – Fundação para a Ciência e a Tecnologia
instacron_str RCAAP
institution RCAAP
reponame_str Repositórios Científicos de Acesso Aberto de Portugal (RCAAP)
collection Repositórios Científicos de Acesso Aberto de Portugal (RCAAP)
repository.name.fl_str_mv Repositórios Científicos de Acesso Aberto de Portugal (RCAAP) - FCCN, serviços digitais da FCT – Fundação para a Ciência e a Tecnologia
repository.mail.fl_str_mv info@rcaap.pt
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